Casting Parts for Forklift/Harvester/Heavy Duty Truck/Excavato/Concrete Mixer/ Loader/Agricultural Machinery
Basic Info.
| Item | Forklift Parts |
| Materials | Grey cast iron, Ductile cast iron, Carbon steel, Stainless steel, etc |
| Surface Preparation | Sand Blasting, Plating, Galvanized, Spray-Paint, Passivating, Polishing, Electrophoresis, Machining, etc. |
| Surface Treatment | Shot Blasting, Polishing, Painting, Powder Coating, Anodizing, Zinc Plating, Nickel Plating, Blacking, etc. |
| Surface Roughness | Ra0.05∼Ra50, Depends on Customer’s Requirements |
| Heat Treatment | Normalizing, Annealing, Quenching, Tempering, etc. |
| Process | Raw materials, wax mold making, coating and sand blasting, de-wax, calcining, pouring, sand shaking, gas cutting, shot blasting, polishing, heat treatment, machining, inspecting, packing, loading |
| Casting Tolerance | CT5-CT8 |
| Casting Blank Size | 2mm-1500mm or According to Customer's Requirement |
| Casting Blank Weight | 0.01kg-3000kg |
| Coating | Electrophoresis Coating |
| Machining | Lathing, Milling, Turning, Boring, Drillig, Tapping, Grinding, etc |
| Machining Tolerance | 0.01mm |
| Design Software/ Formats | 3D, Auto CAD (IGS,DXF,DXF,DWG,STP, STEP,STL,X-T)/Soild Works, CAXA, Rhino, CATIA, SIMIO, ALIAS, ARENA, Unigraphics |
| Certification | ISO9001:2015, CE, SGS, RoHS, IATF16949 |
| Inspection Equipment | Test Equipment: Spectrum Analyzer, Hexagon CMM, Hardness Test Equipment, Tension Test Machine, E-Coating Testing Equipments, Metalloscope. |
| Dimension Inspection | Coordinate Measuring Machine (CMM), Calipers, Height Gauge, Micrometer Calipers, Inside Caliper Gauge, Angle And R Gauge, Customized Gauge, etc. |
| Application | Automobile, Heavy Truck, Light Truck, Commercial Vehicle , Forklift, Construction Machinery/Truck/Vehicle, Forklift |
| Package | Bubble Plastic Bag, Polybag, Pallet, Wooden Case |
| Trademark | OEM |
| Origin | China |
| Loading Port | Qingdao Port |
| Annual Supply | 1000000 Pieces |
| Sample | Available |
| Sample Production Cycle | 30-45 Working days. |
| OEM/ODM Service | Available |
Major Machining Equipment List
| Machining Capabilities | |
| Three-Axis turning centre: 1 | Four-Axis Vertical Machine Center: 21 |
| Four-Axis Horizontal Machine Center: 1 | CNC Milling Machine: 6 |
| Vertical Lifting Milling Machine:4 | Universal Milling Machine: 2 |
| Plane Milling Machine: 2 | Fase Milling Machine: 3 |
| CNC Lathe Machine: 27 | Oblique Guide CNC Lathe Machine: 2 |
| Engine Lathe Machine: 6 | Special Lathe: 5 |
| Radial Drilling Machine: 4 | Porous Drilling Machine: 1 |
| CNC Drilling Machine: 5 | Cylindrical Drilling Machine: 11 |
Key Testing Equipments
| 1.Direct-Reading Spectrometer | 12.3D Scanner |
| 2.Non-contact infrared thermometer | 13.Coordinate Measuring Machine |
| 3.Metallographic Microscope | 14.Surface Roughness Tester |
| 4.Tension Tester | 15.Ultrasonic Testing Machine(HS600) |
| 5.Low Temperature Chamber For Impact Specimen | 16.Coating thickness gauge |
| 6.Impact Test Machine | 17.Portable Magnetic Particle Tester |
| 7.Magnetic Particle Testing Machine | 18.Portable Hardness Tester |
| 8.Ultrasonic Testing Machine | 19.Hardness Test Machine |
| 9.X-ray tester | 20.Rockwell Hardness Test Machine |
| 10.Surface Roughness Tester | 21.Contact infrared thermometer |
| 11.Video Measurement Machine |
We provide various test facilities as mentioned under
| 1. Chemical analysis |
| 2. Tensile strength |
| 3. Elongation rate |
| 4. Shrinkage rate |
| 5. Impact test |
| 6. Harness test |
| 7. Metallography |
| 8. Non-destructive tests(including dye-penetrant, ultrasonic, magnetic particle and radiography) |
| 9. Surface roughness test |
| 10. CMM test |
| 11. 3D scanner |
Application of Our OEM Custom Metal Parts
The castings produced by us are widely used in various industries, such as construction machinery, automobile, truck, heavy truck, trains, railways, forklifts, agricultural vehicle, farm truck, mining machinery, marine hardware, shipbuilding equipment, power plant installation, energy/power device, petroleum machine, engineering facility, valve/pump/gearbox parts, and other mechanical equipments. We can produce all kinds of castings with high precision CNC machining according to customer's drawings/samples/requirements.
Technology Terms
1. ISO9001 &IATF16949 Certified factory.
2. Products Material Standard: ISO, GB, ASTM, SAE, ISO, EN, DIN, JIS, BS
3. Product weight range: From 0.05 kg to 1000kg;
4. Main process: Sand Casting, Shell casting, Deburring, Sandblasting, Machining, Heat Treatment, Leakage test, Surface treatment, etc.
5. Material Available:
- Ductile Iron: QT400, QT450, QT500, QT600, QT700, QT800, and GGG40, GGG50, GGG60, GGG70, GGG80, etc.
- Grey iron: HT100, HT150, HT200, HT250, HT300, HT350 and GG15, GG20, GG25, GG30, GG35, GG40.
- Other Material:Cast Iron, Steel, Aluminum, Brass, Alloys or as per customer requirements, etc.
6. Available software: Pro/E, Auto CAD, Solidwork.
7. 2D & 3D Drawings (Igs, PDF, JPEG, DWG, CAXA, UG, Stp...etc.)could be made and provided based on the samples.
Product Process
Sand casting is a casting-based manufacturing process that involves the use of a sand mold. It's used to create metal products and components in a variety of sizes and shapes. Half of all metal castings - about 60% - are produced using sand casting. The following are the steps of sand casting.
Sand preparation → mold making → core making → pouring → shaved sand → daring processing → inspection
Core Competition Advantages
Advantage 1:High Engineering and Technical Capability
An industry's top engineering technical team , with special skills and rich experience in product design, casting ,heat treating and machining fields.
Based on customer needs, in the beginning of product development, offer a solution, casting design, by structural component designed to casting parts, optimize the product design, then reduce costs and creating the best value for the customers.
Special Techniques Enable us to Be Competent with Those Difficulties at Wax Injection & Shell Making Procedures When Manufacturing the Parts with Inner-Sophisticated-Structures.
Use casting simulation analysis system software 100% to ensure the success of the one-time trial sample.
Advantage 2: Advanced Inspection Equipment & Strong Quality Assurance Capacity
Our testing equipments are not only leading in the industry, and also has a very complete range, they are hardware guarantee to ensure us continue to provide high-quality products for our customers.
Carrying out ISO9001 and IATF16949 quality management system, full implementation of 6S and Kanban site management, which is software guarantee of the quality.
IQC, IPQC and FQC quality management team to control the whole production process, effectively prevent the generation of unqualified product.
Our casting' PPM ≤1000 Machining ' PPM ≤600.
We sticks to the quality management philosophy that "Starting from the customer needs and ending with their satisfaction, focusing on customer demands and exceeding their expectations".
Advantage 3: Good Customer Service
We always provide customers with good service, our staff have abundant commercial experience, good language ability, and rich foundry or mechanical background. We are committed to providing customers with accurate, careful and speedy service.
Quotation and Email Response get fast effective feedback within 48 hours.
We have carried out an information-based management which is driven by an ERP and PMC system, to ensure on time delivery rate: 95%
Advantage 4: Powerful Deep-processing Ability
It is the best core competitive advantage different with others in the industry
Machining capability as the same as casting, the machining facility is fully independent from the casting foundry and has an independent management team and tailored business model to suit.
We have completed a transformation and upgraded to a deep-processing manufacturer with expanded production capabilities and is committed to be equipped with other capabilities except casting, we focus on developing terminal products for top-end markets.
High technical content in machining, and casting with sheet metal, welding, assembling, we have the most competitive advantage, it is the best choice for you.
FAQ
1.Are you a factory or trading company? Do you have an advantage in price?
We are a factory integrating research, development, production and sales. A leading foundry manufacturer specializing in the design, research, development, manufacture and marketing in the foundry industry for more than 40 years. Our casting foundry and workshops occupy an area of more than 600,000 square meters.
2.How can you guarantee delivery on time.
After the order places, we will make a strict production plan, including the blank parts production plan and the machining plan. During the production, every step from the start to finish time will be recorded to our system. We can follow and control the production tor delivery on time.
3.How do you guarantee the quality of your products?
We will submit sample for approval before mass production. And we will carry out quality inspection on the raw materials of the products and ensure that they are qualified. Then we will make necessary test and inspection during the production of the products. If nessory, we can send the parts for third party testing from the finished products.
4.How can I get a quotation from you?
Please send us enquiry by email along with technical drawings, you have like material grade, dimension, tolerance, machining demands, surface treatment, heat treatment, packaging, mechanical property requirements, etc. We will be happy to offer you a formal quotation upon receipt of your detailed requirements.
5. What services can we provide?
Accepted Delivery Terms: FOB,CFR,CIF,EXW;
Accepted Payment Currency:USD;EURO
Accepted Payment Type: T/T;L/C,PAYPAL, Western Union,
Language Spoken:English,Chinese
6. What about your quality control?
A: * . Checking the raw material after they reach our factory-----Incoming quality control(IQC)
* . Checking the details before the production line operated
* . Have a full inspection and routing inspection during mass production----In-process quality control(IPQC)
* . Checking the goods after they are finished----Final quality control(FQC)
* . Checking the goods after they are finished----Outgoing quality control(QC)
* . 100% inspection and delivery before shipment
