Sand Casting Grey Iron with CNC Machining for Auto/Machine by OEM Factory
Basic Info.
| Item | Auto/Machinery Parts |
| Surface Treatment | Shot blasting/Polishing/Painting/Powder coating/Anodizing/Zinc plating/Nickel plating/blacking, etc. |
| Surface Roughness | Ra0.05∼Ra50, depends on Customer’s Requirements |
| Process | Mold Making, Casting, Machining, Surface treatment, Inspection, Packing, Loading |
| Casting tolerance | CT5-CT8 |
| Casting blank size | 2mm-1500mm or according to customer's requirement |
| Casting blank weight | 0.01kg-3000kg |
| Coating | Electrophoresis Coating |
| Machining | Lathing/Milling/Turning/Boring/Drillig/Tapping/Grinding, etc |
| Machining tolerance | 0.01mm |
| Design software/ formats | 3D, Auto CAD (IGS,DXF,DXF,DWG,STP, STEP,STL,X-T)/Soild Works/CAXA/Rhino/CATIA/SIMIO/ALIAS/ARENA/Unigraphics, etc |
| Certification | ISO9001:2015, CE, SGS, RoHS, IATF16949 |
| Application | Automobile, Car, Heavy Truck, Light Truck, Commercial Vehicle , Forklift, Construction Machinery/Truck/Vehicle, Farm Vehicle/Machinery/Truck, Agriculture Machinery/Truck/Vehicle, Mining Machinery, Marine Hardware, Train, Railway, Petroleum Machinery, Engineering Machinery, Shipbuilding, Power Equipment, etc. |
| Package | Bubble plastic bag/polybag/pallet/wooden case, etc. |
| Trademark | OEM |
| Origin | China |
| Loading Port | Qingdao Port |
| Annual Supply | 1000000 Pieces |
| Sample | Available |
| OEM/ODM service | Available |
Casting Production Lines
1. domestic leading level "V" method of casting production line 4
2. lost foam casting production line 2
3. resin sand casting production line 6
4. water glass sand casting production line 5
5. clay sand casting production line 2
6. the total annual capacity of 300000 tons of casting equipment
Machining Equipments
1. United States Haas CNC vertical boring and milling machining center
2. CNC horizontal lathe
3. precision turning round boring modular machine
4. digital milling machine
5. more than 500 Taiwan (sets) of mechanical processing equipment
Relevant information
I)The product:Iron Sand Casting for Valve Body
II) Material:Carbon Steel, Alloy Steel,Stainless steel
III)G.W.:0.1kg-1000kg
IV) Applied software for specification drawings:Pro-E, Auto CAD, Solid works, UG, CATIA, PDF
V)Applications:Vehicle,marine,mining,nuclear,electric,agriculture and oil patch etc, machinery parts, building parts, propellers and impellers
VI) CNC Machined parts (machining part or machinery part or machined part), metal work (metal products) and stamping parts are suitable for us also
VII) production technics:Open die forging, Closed Die forging,Heavy forging,Hot forging,Hot forged,Drop forging,Drop forged,Alloy Steel Forging,Carbon Steel Forging,Stainless Steel Forging,Forging Flange,Forged Flange,Forging Ring,Forging Shaf,Forging Bushing, Forged Bushing,Forging Roller,Forging Cylinder,China Closed Die forging,Forging wheel,Forged wheel ,Forging Valve,Forged Valves,Forging Gear,Precision forging,Forging Conveyor Chain,Forging Breaker Chisel,Forging Mining Parts,Forged Gear,Forged Roller,Forged Cylinder.China forging,China forging factory,china factory,
VIII) Packing:Fumigation of wood orAngle iron frame or other
VIII) Delivery related :
Delivery:30~45 days for mass production, by sea, please contact us for details.
Product Description
OEM Custom Grey and Ductile Sand Iron Casting
Material: gray iron, steel, ductile iron
Application: auto parts, machinery parts
Certification: ISO9001-2015, IATF16949
| General Products Application/Service Area |
Metal Parts Solution for Vehicle, Agriculture machine, Construction Machine, transportation equipment, Valve and Pump system, Agriculture machine metal Parts, engine bracket, truck chassis bracket, gear box , gear housing , gear cover, shaft, spline shaft , pulley, flange, connection pipe, pipe, hydraulic valve , valve housing ,Fitting , flange, wheel, fly wheel, oil pump housing, starter housing, coolant pump housing, transmission shaft , transmission gear, sprocket, chains etc. |
| Main blank Process for Steel Casting | Investment casting (wax mold made by middle temperature wax) /Precision casting ; Lost Wax Casting (wax mold made by low temperature wax)/ Precision casting; |
| Blanks Tolerance -Casting Tolerance | CT7-8 for Lost wax Casting Process CT4-6 for Investment casting Process |
| Applicable Material | Stainless Steel: CF8, CF8M, . G-X6CrNiMo1810, G-X7CrNiNb1189, SUS 304, 304L, 316, 316L. OR According to customer requirementCarbon steel, Low Carbon steel, middle carbon steel, G35, G45, WCB, WCA, WCC, ISO 340-550, Alloy Carbon steel: G25CrMo4, Heat Resistant Steel, Copper alloy |
| Casting Blank Size /Dimensions | 2 mm-600mm / 0.08inch-24inch according to customer requirement |
| Casting Blank Weight | Range from 0.01kg-85kg |
| Applicable Machining Process | CNC Machining/ Lathing/ Milling/ Turning/ Boring/ Drilling/ Tapping/ Broaching/Reaming /Grinding/Honing and etc. |
| Machining Tolerance | From 0.005mm-0.01mm-0.1mm |
| Machined Surface Quality | Ra 0.8-Ra3.2 according to customer requirement |
| Applicable Heat Treatment | Normalization , annealing, quenching and tempering, Case Hardening, Nitriding, Carbon Nitriding, Induction Quenching |
| Applicable Finish Surface Treatment | Shot/sand blast, polishing, Surface passivation, Primer Painting , Powder coating, ED- Coating, Chromate Plating, zinc-plate, Dacromat coating, Finish Painting, |
| MOQ | For casting: 200pcs For machining: 100pcs |
| Lead Time | 45days from the receipt date of deposit for pump body iron casting |
Products Profile
| 1. Marterial percentage | alloy steel:45% carbon steel:35% stainless steel:10% iron:10% |
| 2. Casting weight percentage | 0.1-5kg:40% 5-20kg:30% 20-40kg:20% above 40kg:10% |
| 3. Industry percentage | Components for train & railway: 25% Components for automobile & truck: 30% Components for construction machinery & forklift: 25% Components for agricultural machinery: 10% Other machinery compponents: 10% |
| 4. Globa market share | United States:30% Europe:35% Japan& Korea:15% Domestic market:15% Other:5% |
| 5. Production capacity | Production Capacity: 20,000 tons / year The Current Production Output: 15,000 tons / year Open Capacity Percentage: 25% |
APQP and Inspection Report
| APQP-Casting 1. Process Flow Diagrams 2. Control Plan 3. Process FMEA 4. Casting Process Instruction 5. Solidification Simulation Report 6. Heat Treatment Work Instruction 7. Casting Final Quality Control WI 8. Visual Inspection VI For Surface Irregularities |
Inspection Report-Casting 1. Material Test Report(A) 2. Material Test Report(B) 3. Magnetic Particle Inspection Report 4. Ultrasonic Examination Report 5. Radiographic Test Report 6. Destructive Test Report 7. Coating Test Report 8. Visual Inspection Report 9. Casting Inspection Report |
| APQP-Machining 1. Process Flow Diagrams 2. Control Plan 3. Process FMEA 4. Machining Process Instruction 5. Gauge List And Validation Plan 6. Final Quality Control |
Other Quality Document 1. PPAP Checklist 2.Measurement System Analysis Study 3. Process Capability Studies 4. Corrective Action Report(8D) 5. Packaging Instruction |
| Inspection Report-Machining1. Dimensional Inspection Report(A)
2. Dimensional Inspection Report(B) 3. CMM Report |
|
| Application | |||||
| • Agricultural equipment | • Armament | • Automobile industry | • Computing equipment | • Medical / dental instruments | • Measuring instruments |
| •Miscellaneous equipment | •Pharmaceutical industry | • Orthopedic implants | • Safety equipment | • Petrochemical industry | • Industrial valves |
| •Fixing and movable equipment | • Sanitary fittings | • General machinery | • Pumps and general connections | • Food and beverage processing | • Instrumentation equipment |
About us
We specialize in Metal Parts Solution for Vehicle, Agriculture machine, Construction Machine, transportation equipment, Valve and Pump system, etc.
With keeping manufacturing process design, quality planning, key manufacturing processes and final quality control in house.
We are mastering key competence to supply quality mechanical parts and assembly to our customers for both Chinese and Export Market.
To satisfy different mechanical and functional requirements from our customers we are making a big range of metal products for our clients on base of different blanks solutions and technologies.
These blanks solutions and technologies include processes of Iron Casting, Steel Casting, Stainless Steel Casting, Aluminum Casting and Forging.
During the early involvement of the customer's design process we are giving professional input to our customers in terms of process feasibility, cost reduction and function approach.
You are welcome to contact us for technical enquiry and business cooperation.
1.We can offer Casting sand casting parts according to your requirement
1).ISO9001, SGS
2).OEM service available
3).Materials: Cast Iron: Grey Iron castings/Gray Iron Castings, Malleable Iron Castings, Ductile Iron Castings, with Coated Sand Casting & Green Resin Sand Castings & Sand Castings
4).Process: sand casting
5).Weight range: 1KG-2TON
6).Application: Industrial parts, Machinery parts, hardware, construction parts, valveparts,train,craft,doorhandle,hinge,hydraulicpressure,construction,agricultural machinery
7).Small orders accepted
8).Make machining service as your requirement or drawings
9).Professional service
10).Surface treatment,painting,zinc plating,machining center,,powder coating,Shot Blast,ect.
11).High quality and after sale service
12).Satisfying customers
2.OEM and CUSTOMIZED SERVICE
1).Quality guarantee
Chemical checking
NDE after rough machining
Mechanical testing after heat treatment
Final NDE,dimension inspected
2).Quality document
Full Q.A document as per client request
3).Packing and Shipping
standard export package(carton/wooden case/pallet)
accept FOB,FAS,CNF,CIF door to door etc or customer designated shipping agent
4).Service
Drawing: we can translate your original drawing, offer best suggestion on design
Quality: we have full set quality control system to guarantee the best quality.
Inspection: inspect in house, all our products must be checked 3 times before packing
5)Inspection
In-house Foundry
Third party inspection available upon requirement
Our company specializes in various metal casting products with over 40 years experience located in Rizhao City, China. It covers a comprehensive range of forging, stamping, sand casting, investment casting, die casting and machining and was widely used in Agriculture machinery, Motor Vehicle, Architecture,Railway and Engineering
As a professional company, our company has four groups of experienced teams to be in charge of different work:
Project team-customer service
Engineering team-provide R&D and technical support
QC team-productive process control and incoming parts inspection
Warehouse team-warehouse management and logistic service。
Our machining shop adopts the latest CNC equipment to provide our customer with high quality products.
Horizontal and Vertical Machining Center
CNC lathe and normal lathe
CNC drilling and milling Center
Other assistant equipment
Test Equipment
We use first-class facilities in the world to control all the processes to offer products with the best component quality and the correct dimension.Customer's satisfaction is our final target!
Our test equipment include :Three dimentional machine,inspection gauge,Metallurgical structure analysis,Direct reading spectrometer,Tensile testing machine,Inside micrometer,Geneal gauge.
| material | grey cast iron, ductile cast iron, steel, stainless steel, brass, copper, bronze, aluminum, zinc etc |
| process | sand casting, precision casting ,die casting forging |
| Surface finishment | polishing, sand blasting, heat treatment, painting, powder coating, anodizing, electroplating, mirror polishing. |
| certificate | ISO9001 |
| Service | OEM service available |
| Main export market | Eastern Europe Western Europe North America Mid Africa Central America Asia Australia |
